Extruder Maintenance Device
HomeProducts Extruder Maintenance Device Barrel Wear Measurement Device PROMAC-X

Extruder Maintenance Device

Barrel Wear Measurement Device PROMAC-X

PROMAC-X is a precision instrument for measuring inner bore wear, corrosion, ovality, and surface defects in cylindrical components such as extruder barrels and material cylinders. It helps quantify wear levels, locate damaged areas, evaluate remaining service life, and support predictive maintenance.

It is ideal for monitoring inner wall wear in twin-screw and single-screw extruder barrels, injection molding machine cylinders, and related equipment used in plastics, chemical fiber, and rubber processing.
LEMIX
Barrel Wear Measurement Device PROMAC-X
Description

Preventive Inspection For Extruder Barrels

PROMAC-X is designed for preventive barrel wear diagnostics during routine extruder maintenance. Instead of removing the full process section, operators only need to pull out the screws and prepare the barrel in a clean, cooled condition. This makes inspection faster, less labor-intensive, and more cost-effective than traditional dismantling methods.


During measurement, PROMAC-X checks the inner bore condition of the barrel and helps identify wear depth, corrosion areas, ovality changes, and abnormal surface conditions. The collected data allows maintenance teams to understand where wear is developing, how serious the condition is, and whether the barrel can continue operating safely.


This approach helps factories plan maintenance based on real wear data. It can reduce unexpected downtime, extend the service life of barrels, and support better quality control in extrusion production.

1778860322517514


Barrel Wear Conditions

Normal wear: Abrasion

1778863786752556

Normal wear: Corrosion

1778864008172658


Abnormal wear: Adhesion/Friction

1778864135269551

SOLUTION

Electronic Sensors

4-Point Measurement, Fixed Positions

Measurement Range

Inner Bore Inspection Diameter: Ø25- Ø50mm

Customizable Inspection Diameter: Ø50- Ø450mm

Basic Info
Power<0.5 KW
Power Supply24VDC
Overall DimensionsØ20mm*150mm
Total Weight0.5KG (Measuring Head)
Accuracy±0.01mm
Axial Measurement Resolution3-5mm
Efficiency Of MeasurementWithin 30mins
Working Temperature<50℃
Inner Bore ConditionClean, Smooth

1778861418181435


1778862030848839

1778862088900170



Inspection report generated automatically

Diagram of Wear Measurement


1778862689265512



Color-Coded Wear Areas

  • Green = Within Wear Limits

  • Yellow = Warning, Almost Out Of Specs

  • Red = Worn Area, Change Barrel / Liner


1778863170690327


About Lemix

Founded in 2015, Lemix is a professional manufacturer focusing on R&D, production and service of extrusion equipment. since 2026 year, we have two factories which covers an area around 10,000 square meters.


Our core business covers twin-screw extruders, hot-melt extruders, screw cleaning & disassembly machines, cooling system cleaners and barrel wear detectors. We also supply key spare parts including screw elements, barrels, shafts and gearboxes, together with full maintenance, repair and upgrade services. in addition, we import high-performance stainless steel and provide customized material solutions for barrels and screws, especially high-wear and corrosion-resistant Hastelloy alloys.

OUR HONORS
LEMIX
LEMIX
LEMIX
LEMIX

LEMIX Popular Products

Request A Quote
This value is required!
This value is required!
This value is required!
This value is required! Minimum is 20 characters